Who we are

German Plant Experience specialises in Design, Manufacturing, Shipping, Erection Supervision and Commissioning of Concrete Batching Plants, Cement Silos, Cement Terminals, CTB Pug Mills and RCC Pug mills all over the world. With its associated companies in Dubai, Germany, Australia and Italy; more than 110 plants have been established all over the world for production of Readymix Concrete as well as concrete for Precast and other applications. The Concrete Plants from GPE have proved to be an asset to the Infrastructural Development of cities and countries worldwide in their pursuit to create Landmark Concrete Structures. Since GPE designs its Concrete Batching Plants with Quality at the core, the machines are in a position to perform under challenging conditions around the year. GPE Batching Plants have been known to continuously run for 22 hours a day, 365 days a year for our esteemed clients who have appreciated GPE’s quality by repeat orders making GPE as their prime partner in success.

Typical Layout of 400 m³/hour Concrete Batching Plant


GPE At A Glance

German Plant Experience is a worldwide partner of concrete manufacturers for their requirements of Concrete Batching Plants.
Concrete Batching Plants tailor made to your specific requirements taking into account Required Output, Raw Material Availability, Budget Parameters and Local Standards.
We offer our Concrete Batching Plants as a Turnkey Solution involving Design, Manufacturing, Testing, Supply, Transport, Erection and Commissioning based on your specific requirements.
GPE’s supporting offices in Germany, Italy, Dubai and Australia offer our clients a unique combination of cost effectiveness in sourcing locally available components and services.
GPE can ship and install all over the world. As a result, we are geared up to meet Engineering Standards of various countries to ensure that your plant is fully compliant to the local laws.
GPE delivers and installs its Batch Plants in most countries around the world.
Each client is our asset and we have protected our asset throughout the years by providing our clients with customized products, continued support and spare parts.
We also offer spare parts for any European Concrete Batching plant. This include spare parts for Mixers, Moisture measurement, Conveyor belts, structural parts and all other accessories.
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Why Choose Us

We apply German Logic to all things Technical
Everything else Falls into Place

WHAT MAKES US DIFFERENT

Innovative Engineering

Ensuring cost effective Out Of Box Solutions for our clients, proving our mettle time and again.

Exceptional Service

Always available to offer Prompt and Effective Solution to customer requirements. Around the world, round the clock.

Creative Solutions

The creativeness of any successful idea lies in its simplicity. We keep it Simple.

Impressive Results

Exceeding Client Expectations each time, every time.

Our Case Studies

PROJECT : PRECISE CONCRETE FOR WORLD’S TALLEST BUILDING.

Strict Demands for the World’s Tallest Building

The critical requirements for the concrete supply to Burj Dubai were to exactly create consultant formulations, provide the highest Weighing Accuracy and absolute reliability. The most challenging requirements was to fine tune the weighing accuracy to the highest possible limit; and keep the quality absolutely consistent. With over 830m, it is the tallest building in the world and thus a further milestone in the fabled building boom in the Emirate of Dubai. Since the existing weighing and dosing did not satisfy the requirements of the client, they hired GPE German Plant Experience LLC, to exchange control in the fastest possible time. In just four days, the existing control system was dismantled, modified the complete wiring and installed WEBCon system. On the fifth day, the production could be resumed. WEBCon meets all statutory requirements and governmental regulations as stipulated in the construction of the Burj Dubai.

Intelligent weighing terminals ensure the highest dosing accuracy of all the components including micro silica and ice. For the process, a PLC control run by Siemens type is available. Both weighing terminals communicate with PLC using OPC server with the master computer. Additionally, the proper dosing software WEBCon runs the whole system. All hardware consists of standard components, which are always available, anywhere. The latest web technology, in conjunction with standard software components provides the operator maximum flexibility and ease of use. Clear self-explanatory menus and buttons allow the operator maximum ease of use and a very good overview. The host computer is connected to two LCD monitors. Thus, the operator can easily select recipes, enter orders, or adjust system parameters, while he gets visualized displayed on another monitor the entire production process.

The visualization system consists of an overview can zoom from where the user via mouse click into the individual plant areas in order to check the details. Convenient, user-friendly screens allow the operator to enter recipes, customers, vehicles, construction sites or contracts. Freely adjustable system parameters allow an optimal adjustment of the system for maximum productivity. All data is stored on a SQL database. This allows the customers to store all relevant production data in a parent or outsource external system. Or you can make directly from a database query based Excel WEBCon and gets all the necessary data to Excel for further process them there. WEBCon runs on a standard Internet Explorer, and is therefore easily integrated into existing networks. The delivery term was specifically tailored to the requirements of the customer. A specially tailored alarm management system immediately informs the operator via plain text message about messages and alarms.

These are stored in a separate file and can be viewed at any time. An integrated backup system allows the user to restore any back up all data, respectively. Finally, one can see that WEBCon meets all the requirements that are specifically made for the construction of the Burj Dubai. Not least for this reason, WEBCon is now successfully established at numerous installations across Middle East and the number of users is steadily growing.

Our Team

Matthias Gottschalk

Dubai,UAE


More than 30 Years hands-on experience in Engineering Design, Construction Management, Software Control Management, Erection Supervision, Commissioning and Troubleshooting of Concrete Batching Plants.

Markus Guckenhan

Heidelberg, Germany


Engineering professional with specialization in Mechanical design, Machine & Operational Optimization, International Customer Interactive Engagement, Vendor Development.

Akash Kaul

Melbourne, Australia


Mechanical Engineering Professional with International expertise in Infrastructural Project Development, Customer Engagement, Tailoring Customer specific Solutions, Bilateral & Multilateral Funding and International Trade and Finance.

Cesare Palmieri

Italy


With career long background specialising in Concrete Batching Plants as an Application Specialist. Eveready to answer techno-commercial issues with respect to Concrete Batching Plants in various challenging applications.